Non standard automatic welding

1、 Functions of non-standard automation equipment:

Ø Improve production efficiency

Ø Ensure product quality and reliability

Ø Save labor cost

Ø Improve product consistency

Ø Make the development of enterprises from rough to intensive

2、 Non standard equipment project process

The company has established an independent, perfect and flexible project management process mechanism. Be able to control all nodes of the whole project, effectively control the progress of the project and escort you.

1. Identify development projects and understand customer needs

Ø Product quality requirements

Ø. Equipment production efficiency requirements

Ø Equipment working environment

2. Analysis products

Ø Understand product production process

Ø Understand all dimensional requirements and incoming materials of products

Ø Communicate with customers the precautions in the production process

Ø Technical parameters of the place where the equipment is used

3. Plan formulation

Engineers discuss, analyze and make equipment schemes, including:

Ø Equipment schematic diagram (overall schematic diagram, local schematic diagram)

Ø Introduction to each part of the organization

Ø Action description

Ø Technical parameters of equipment

4. Scheme review

The project personnel shall form an audit team to audit the scheme. The audit contents include:

Ø Equipment feasibility assessment

Ø Equipment cost evaluation

Ø Evaluation of equipment production efficiency

Ø Structural feasibility assessment of each part

5. Scheme rectification

Rectify the problems discussed in the scheme review.

6. Design scheme determined by the customer

The design scheme is handed over to the customer, who will finalize the scheme according to their needs.

7. Design and development

The engineering department shall arrange engineers to carry out mechanism design, make machine assembly drawings and parts drawings (parts shall be marked according to national standards), select executive components and electronic control accessories, and list the list of processed parts, purchase requisition of standard parts and action instructions.

8. Institutional audit

The Engineer shall form an audit team to audit the designed drawings. The audit contents include:

Ø Whether the machine structure coordination is reasonable: functionality (ability and accuracy), stability, safety, humanization (convenience of operation) and appearance.

Ø Whether the production efficiency of the designed machine meets the needs of customers.

Ø Machine cost.

Ø The mechanism of each part shall be simple and easy to debug and maintain.

Ø All parts shall be as simple and easy to process as possible.

Ø Whether the selection of each actuator is reasonable.

9. Parts processing and standard parts procurement

Ø The part processing Department processes machine parts according to the part drawing (the part processing must be carried out in strict accordance with the part accuracy and processing technology shown on the part drawing to ensure the part accuracy and processing technology).

Ø The purchaser shall contact the supplier to purchase standard parts according to the list of standard parts

10. Inspection and warehousing of processed parts and standard parts

The inspector shall inspect the dimensional accuracy, processing technology, model and installation size of standard parts according to the part drawing and list of standard parts. After passing the inspection, it shall be delivered to the warehouse keeper for warehousing

11. Machine assembly

Ø The assembly department shall arrange personnel to carry out machine assembly and commissioning, and the assembly personnel shall receive the processed parts and standard parts from the warehouse according to the list of processed parts and standard parts.

Ø The assembler shall assemble the machine in strict accordance with the assembly drawing:

a). Whether the parts and actuator of each part are assembled correctly

b). All moving parts move smoothly without interference

c). All fasteners and joints shall be connected to ensure that they are fastened in place and connected reliably

Ø The industrial control department arranges electrical engineers to carry out machine power distribution, machine programming and debugging according to the operation instructions

12. Machine debugging

The assembler shall debug the machine according to the product engineering drawing provided by the customer, proofing after debugging, and submit it to the customer to determine the product quality

13. Packaging and shipment

Ø Check the connection of all fasteners and joints to ensure that they are fastened in place and connected reliably

Ø Clean the appearance of the equipment and paste necessary signs and marks

Ø Mark the split position, straighten out the split line and reasonably split the equipment

Ø Necessary protective measures (rust proof and moisture-proof).

Ø Prepare machine spare parts, operation instructions, wiring diagrams and other technical data